Fix communication.
Stop the losses.
Andon 4.0
MOBILE RESPONSE SYSTEM FOR PRODUCTION ISSUES
What is an Andon system — and how does it work in manufacturing?
The Andon system is a tool that enables production workers to instantly report issues — such as breakdowns, downtime, material shortages, or the need for support. Traditional systems relied on physical buttons and signal lights.
In its modern form — like Andon 4.0 by Signalo — everything happens automatically and on the go: via tablet, app, SMS, or email.
This solution helps you:
– respond faster,
– reduce losses,
– improve communication and quality,
– maintain production continuity.
Andon 4.0 is more than just an alert system.
It’s a fully integrated response platform that gives you a real operational edge.
The Andon 4.0 system by Signalo enables instant response, better team coordination, and lower costs.
Why Andon 4.0?
🔘 Real-time reactions
From anywhere — thanks to GSM-based communication
🔘 Automatic alerts
The right people are notified instantly when something goes wrong
🔘 Clear dashboards
Live data and statuses visible to everyone — no confusion
🔘 Measurable results
Less downtime, less chaos, more output
How the Andon 4.0 system works
Signalo | Technology partner to global brands
Unlock the potential
Andon 4.0
MOBILE SYSTEM
It’s a mobile response hub that reduces downtime, streamlines communication, and delivers data for process optimization.
-
Instant issue detection
The system automatically logs anomalies and notifies the right people — with zero delays. -
Quick failure reporting
Breakdowns can be reported with a single tap on the tablet — no calls, no confusion. -
Multilingual support
Clear and accessible for every team member — even in international environments. -
Production-ready devices
Tablets built to withstand dust, noise, and changing conditions on the shop floor. -
Integration with other systems
Connects with your existing software — no need to replace your current infrastructure. -
Action-ready reports
Accurate data for analysis and continuous process improvement.
Response. Customization. Effectiveness.
Andon 4.0
Full control over production events — tailored exactly to your facility’s needs.
-
Full customization without compromise
Adapt procedures and messages to the specifics of each workstation. The system follows your rules — not the other way around. -
Hardware built for tough conditions
We provide proven devices resistant to dust, moisture, and heavy use — ready to perform where others fail.
-
Alerts always reach the right people
Multi-channel notifications (SMS, email, app) ensure instant delivery to the right teams — with no delays or communication noise. -
One-click issue reporting
Any employee can report a problem in seconds using a tablet — cutting response time from minutes to moments.
Optimize production. Respond faster. Communicate better.
Andon 4.0
A mobile control hub for events on your shop floor
Discover how Andon 4.0 technology enables instant response to anomalies, streamlines communication, and eliminates downtime.
-
Works the way you need it to
Flexible and fully configurable to fit your processes — no rigid templates imposed. -
Access where you need it
On a tablet at the production cell or via browser from the office. -
No language barriers
Multilingual interface — perfect for international teams. -
Data that matters
Advanced reporting for analyzing downtime, response, and performance. -
Effective issue escalation
Notifications via app, SMS, email, or web service — always reaching the right destination.
Why do companies invest in
Andon 4.0
Because downtime is costly. And we know how to stop it.
Instant response to breakdowns
Automatic detection and instant notifications (SMS, email, app) reduce downtime and minimize losses.
Data that drives action
Real-time reporting enables process optimization and decision-making based on facts.
Lepsza komunikacja w całym zakładzie
Zgłaszanie problemu zajmuje sekundę. Obsługa wielu języków ułatwia zarządzanie międzynarodowymi zespołami.
Tangible cost reduction
Faster response means less downtime, less waste, and more productive hours.
Scalability and integration
The system grows with your company and integrates with your existing software.
Safety and quality
Fast response means fewer risks to people and fewer defective products.
How does it transform the way work is organized?
Andon 4.0
Signalo’s mobile system improves every aspect of shop floor operations.
More output
Quick problem response reduces downtime and improves operational flow.
Less waste
Instant alerts stop faulty production before it turns into a cost.
Better communication
Teams exchange information without delays — everything reaches the right place.
Full visibility
Leaders can track task execution and respond to changes more quickly.
Better utilization
The system helps manage deliveries, forklifts, and machines in real time.
More control
Manage changeovers and inspections precisely — without wasting time.
This is how it works
Andon 4.0
In critical moments, where every second counts.
Changeovers without delays
The system calls operators at the perfect moment, reducing downtime between production runs.
Deliveries exactly on time
An operator requests material with one click — the forklift moves without unnecessary chatter.
Quick product pickup
The line never stalls — Andon immediately dispatches a forklift once a batch is complete.
Instant plan change
When priorities change, the whole team gets a clear notification — production switches over with no chaos.
Breakdown response
When a line stops, the system instantly notifies the maintenance team — no searching for phone numbers, no stress.
Staff shortages under control
No operator on shift? The system automatically flags the absence — the leader can respond immediately.
Faster quality inspections
Finished product? Andon automatically notifies quality control — no waiting, no downtime.
Andon 4.0 vs Traditional Production Management
- Delayed reaction to breakdowns and faults
- Manual reporting — information chaos
- No data for downtime analysis
- Poor visibility of task progress
- No integration with IT systems
- Higher risk of errors and losses
- Instant real-time notifications
- One-click issue reporting
- Data and reports for process optimization
- Full visibility into task status
- Integration with ERP, MES, and CMMS
- Reduced downtime and costs
Integrations and Scalability
Integration with ERP, MES, and CMMS
The Andon 4.0 system works with leading production IT platforms. It streamlines data flow, automates responses, and speeds up decision-making.
API-based communication
The system provides an open API for quick connections with other tools—no complex integrations required. Ideal for flexible IT environments.
Scalability for every business.
Andon 4.0 works regardless of your organization’s size — from a single production line to multi-site facilities. Scale the system at your own pace, with no technological constraints.
Book a Free Consultation
See how much you can really save with technology
🔘 Experiencing downtime, errors, or too much manual work?
We’ll show you exactly where you’re losing money—and how to fix it fast.
🔘 Talk with a Signalo expert
We start by analyzing your process.
Only then do we propose a solution that makes business sense.
Book your appointment—and discover what we can do for your company.
See what works for our clients
Case Studies
Implementations that deliver real numbers, not just promises
It works. We've proven it.
See how we’re transforming production in hundreds of factories.
We work with leading manufacturers around the world—including ABB, Dayco, Tenneco, and Aluprof.
Thanks to joint analysis and cross-industry experience:
- we simplify complex processes,
- reduce costs by up to 30%,
- help you make better use of the resources you already have.
We always start with a conversation.
Free consultation lets you see if our approach fits your factory — no risk, no commitment.
See real results
Expert process analysis
We don’t copy-paste solutions — we design ones tailored to you.
Save time and money
Results visible within weeks — no downtime, no risk.
No burden on your IT team
We handle the implementation. For you, that means lower costs and a faster start.
Frequently Asked Questions About the Andon System
Signalo’s Andon 4.0 System – Quick Overview
Andon 4.0 is a mobile system by Signalo that enables instant response to production events. It helps reduce downtime, improve communication, and manage resources more effectively.
The system operates via industrial tablet inputs, automatic alerts (SMS, email, app), and clear real-time reporting. It supports multiple languages and integrates easily with other IT platforms (ERP, MES, CMMS).
Andon 4.0 performs well in both small facilities and large factories. Its implementation leads to cost reduction, improved quality, and greater production control.
See it in action on the Dayco case study or book a free consultation.
Free consultation
We develop software and automation solutions trusted by manufacturing companies, logistics centers, and warehouses. Our proven intralogistics tools help streamline operations and boost efficiency.
If you’re ready to implement a reliable system tailored to your business and improve your processes, book a free consultation with us.
- Fast response to your inquiry
- Personalized approach for every client
- Completely free consultation
- Experienced and knowledgeable consultants
Schedule your consultation
We’ll provide a customized proposal and explore how Signalo can unlock your company’s full potential.
